aerospace
Tooling and GSE for aircraft maintenance and MRO
We design and manufacture fully documented tooling, maintenance fixtures and GSE systems for aircraft maintenance operations.
GSE & AOG Fixtures
Development and manufacture of maintenance platforms, engine stands, wheel and brake dollies and positioning jacks - including a standard four-height range.
Precision MRO Tooling
Specialised fixtures for engine and nacelle work, pylon repair kits and service bulletin tooling - delivered for Embraer and Airbus.
Reverse Engineering of Fixtures
Reconstruction of existing or damaged tooling where the documentation is lost - measured, modelled and reissued with revision identification.
Lean & Tool Control Systems
Design and implementation of tool organisation systems for controlled MRO environments. We supply professional toolboxes and custom-cut TCS foam inserts, shadowed so that a missing tool is visible at a glance.
SERVICES
Aerospace solutions
Aircraft Tooling & GSE
Comprehensive technical solutions for aircraft maintenance, servicing and operations, optimised for demanding hangar and workshop environments.
Tool System Integration
We supply and directly integrate ergonomic hand tools and specialised system tooling into the production process.
Reverse Engineering & Audits
Replication of damaged or unavailable fixtures with guaranteed delivery of complete documentation, including certificates.
ABOUT US
External engineering support for your MRO operations
Every fixture, platform or maintenance tool must comply with precise procedures, defined load requirements and ensure 100% safety when interacting with critical aircraft components (airframe).
Airframe Safety
We design all structural solutions, tooling and clamping fixtures with a focus on eliminating the risk of damage to high-value aircraft components.
Immediate Integration
We operate as your external engineering capacity. We take on the technical responsibility while you continue to follow your established MRO procedures.
Guaranteed Traceability
Every deliverable includes revision identification, material certificates and defined conditions of use for reliable operation.
34+
Years of experience
100+
Satisfied clients
1000+
Successful projects
why DISTLER ENGINEERING
Reliability is not claimed. It is designed.
Maintenance tooling must be fully repeatable, designed for defined loads and ready for tightly controlled operations. We design solutions with a focus on safety, traceability and eliminating uncontrolled variability.
Traceability & Data Communication
For every project, we provide complete documentation, revision identification, material specifications and a clearly defined load rating according to the type of tooling.
Audit-Ready Documentation
We provide 3D models, 2D drawings, technical specifications and other documentation according to project requirements. All outputs are prepared for controlled MRO environments and audit requirements.
Launch Assistance & Warranty
We support the implementation of the delivered solution and its initial use in operation. Where required, we provide technical support after project handover and stand behind the quality of the delivered solution.
PROJECTS
Projects for aircraft maintenance and MRO environments
OUR CAPABILITIES
From a damaged fixture to a documented unit back in operation
We come to you for on-site measurement and return with a finished unit ready for deployment.
Manufacturing Capabilities
- 3–5-axis CNC milling
- CNC turning
- CNC grinding
- Laser welding, TIG and MIG
- 3D printing
- Anodising, blackening and painting
- Laser engraving
- 3D laser cutting
- Assembly and system implementation
Structural Design & Digitalisation
- 3D design including manufacturing documentation
- 3D scanning and reverse engineering
- Structural assessment, FEA analyses and load calculations
Quality & Documentation
- Measurement reports
- Material certificates
- Technical drawings and bills of materials
HOW WE WORK
From initial brief to tooling ready for maintenance operations
Flexible Start
All we need is the existing tool, even damaged, a service bulletin, or a maintenance problem described on the hangar floor.
Development & Engineering
From the brief we prepare the engineering design, load calculations and complete 3D and 2D data with revision identification.
Manufacturing & Deployment
We manufacture the tooling, verify it against the original function and deliver it with material certificates and defined conditions of use.
CONTACT
Put the technical responsibility in our hands
Need specialised tooling or a GSE solution for maintenance operations? We take on the technical risk and develop an approach you can rely on.